UK Designed & Manufactured  ·  Patent Pending GB 2600815.1  ·  Download Our 2026 Brochure ↗
Step 00 · OperatorCompatibility Check Step 01 · Site TeamEquipment Selector Step 02 · Site ManagerTime & Cost ROI Step 03 · H&S ManagerSafety Impact Step 04 · Director / BoardEnvironmental Impact
Free Tool · Step 03 of the MWE Decision Chain

Safety Impact
Calculator.

Cost savings are optional. Safety isn't. This calculator quantifies the hazard exposures MWE equipment removes from your risk register — suspended-load events, manual handling lifts, uncontrolled dust hours — and the indicative injury-cost exposure that goes with them.

Your Site Operation

Average headcount exposed to site hazards across the year.

Bowsers, pumps, suppression units moved by chain lift. Each one currently puts an operative beside a suspended load — and usually needs a banksman.

Heras panels, crowd barriers, jerry cans — individual lifts/carries that mechanised handling eliminates.

Cutting, breaking, crushing, tipping — hours of RCS/dust work currently relying on RPE rather than at-source suppression.

Banksman currently used for lifts?
0
Hazard Exposures Eliminated Per Year
0
Suspended-load exposures removed (operative beside chained lift)
0
Manual lifts & carries eliminated per year
0
Dust-exposure hours brought under engineering control
£0
Banksman / second-operative hours freed (annual value)
0–0
Estimated days-lost risk avoided per year
£0–£0
Indicative injury-cost exposure avoided per year

Compliance Position Strengthened

MHOR 1992 — hazardous manual handling avoided, not just assessed. The regulation's first requirement, met by mechanisation.
COSHH 2002 — at-source water suppression is an engineering control; RPE becomes the supplement the hierarchy intends, not the primary defence.
LOLER 1998 — chainless single-operator lifts simplify lift planning; no chains to inspect, no operative in the load zone.
CDM 2015 — demonstrable engineering controls for dust strengthen the principal contractor's Construction Phase Plan.
Methodology & honesty note. This tool models risk exposure removed, not a prediction of specific injuries. Days-lost and cost ranges are indicative, derived from HSE statistics: handling injuries account for ~17% of UK non-fatal workplace injuries; 52% of construction MSDs link to manual handling; HSE's Costs to Britain model puts the average employer cost of a non-fatal injury case in the low thousands of pounds, with serious cases far higher. Bands shown use conservative incidence and cost assumptions. Sources: HSE annual statistics 2024/25; HSE Costs to Britain.

Step 04 → For Your Director / Board

Safety is half the governance case. The environmental impact — CO₂, fuel, water, spill containment — completes it.

Environmental Calculator →

Why This Matters — The UK Picture (HSE 2024/25)

35
Fatal injuries in construction — 4.8× the all-industry rate
52%
Of construction MSDs linked to manual handling
~500
UK workers die each year from silica-related disease
£22.9bn
Total annual economic cost of UK workplace injury & ill health